EU-Projects

The Fraunhofer IWU is a partner in and coordinates a number of EU projects.

FormPlanet - Sheet metal forming testing hub

The aim of FormPlanet is to develop and demonstrate an integrated ecosystem offering novel testing methodologies to characterise sheet metal properties, predict part performance and prevent production loses to the sheet forming industries to tackle the upcoming challenges in formability of processing-sensitive materials. New testing methodologies, and FE approaches to predict formability and part performance as well as monitoring and inspecting NDT will be developed and adapted to the sector needs.

TRINITY - Digital technologies, advanced robotics and increased cyber-security for agile production in future european manufacturing ecosystems

The main objective of TRINITY is to create a network of multidisciplinary and synergistic local digital innovation hubs (DIHs) composed of research centers, companies, and university groups that cover a wide range of topics that can contribute to agile production: advanced robotics as the driving force and digital tools, data privacy and cyber security technologies to support the introduction of  advanced robotic systems in the production processes.

CarE-Service - Circular Economy Business Models for innovative hybrid and electric mobility through advanced reuse and remanufacturing technologies and services

The project will demonstrate new enabling technologies and services to systematically perform innovative reuse and remanufacturing of Electric vehicles (EVs) and hybrid cars as key-processes to provide value to customers and, at the same time, to minimise environmental impact.

FLOIM - Flexible Optical Injection Moulding of optoelectronic devices

FLOIM will develop an automated process for optical assembly of optoelectronic devices, based on optical quality injection overmoulding. The technology aims to simplify the assembly routes for heterogeneously integrated optoelectronics, with drastic cost reduction, high productivity and improved device performance.

Sharework - Safe and effective Human-Robot cooperation towards a better competiveness on current automation lack manufacturing processes

The project's main objective is to endow an industrial work environment of the necessary »intelligence« and methods for the effective adoption of Human Robot Collaboration (HRC) with not fences.

FiberEUse - Large-scale demonstration of new circular economy value-chains based on the reuse of end-of-life fiber reinforced composites

The project’s theme entails large-scale demonstration of new circular economy value-chains based on the reuse of end-of-life fiber reinforced composites. The FiberEUse project aims to integrate different innovation actions desgined to enhance composite recycling profitability and reuse in value-added products.

Fit-4-AMandA - Future European Fuel Cell Technology: Fit for Automatic Manufacturing and Assembly

The main target of this project is to industrialize fuel cell stack production to deliver affordable fuel cell systems in larger quantities. The project team will build a unique machine which, for the first time, allows serial production of the center piece of a fuel cell system: the stack.

LEVEL-UP - Protocols and strategies for extending the useful life of major capital investments and large industrial equipment 

Europe is still lacking an efficient systemic multi-level approach that enables a recursive, cost-effective, holistic and integrated application of circular principles to the digital uplifting of factory 4.0 capital investments; addressing issues at product, process, system as well as the entire value-chain levels, integrating best practices from emerging enabling digital technologies and avoid a two speed digital transformation across industries in different sectors. LEVEL-UP will offer a scalable platform covering the overall lifecycle, ranging from the digital twins setup, modernisation actions to diagnose and predict the operation of physical assets, to the refurbishment and remanufacturing activities towards end of life. In-situ repair technologies and the redesign for new upgraded components will be facilitated through virtual simulations for increased performance and lifetime.

ECO DRIVE - Noise and vibration in eco-efficient powertrains

ECO DRIVE will develop new technologies for the testing and simulation of eco-powertrains, addressing the complex challenges related to combustion noise, the irritating sound from electric motors, transmission-induced NVH (Noise, Vibration and Harshness) and driveline torsional vibrations, leading to new designs with improved eco-efficiency and NVH performance. The project offers a multi-disciplinary research-training program to the ESRs, with the ultimate aim being to create a new generation of NVH professionals for the transport sector.

GeoUS - Geothermal Energy in Special Underground Structures

GeoUS will support increased research excellence in geothermal energy at VSB -Technical University of Ostrava, Czech Republic, through close cooperation with Fraunhofer IWU, Germany and University of Vaasa, Finland. The ultimate goal is the development of multi-disciplinary research and innovation skills in the Czech Republic, focused on the fundamental and practical aspects of developing geothermal as a sustainable energy source.  GeoUS will enable VSB-TUO to expand its network with leading research organisations in geothermal energy. It also involves young researchers to support future development of research activities impacting in the Moravia Region in line with the Regional and National Research and Innovation Strategy for Smart Specialization (RIS3 Strategy) and ESIF targets.

Finished projects

JOIN’EM: Joining of Copper to Aluminium by Electromagnetic Fields

The JOIN’EM project addresses current shortcomings of more traditional welding technologies when joining dissimilar metal combinations and it aims to create a cost-effective and practical way of joining aluminium and copper.

FaBiMed: Fabrication and Functionalization of BioMedical Microdevices

The aim of FaBiMed was to improve and develop new manufacturing techniques, based on micromoulding, specific for biomedical microdevices.

FOCUS

Creating clusters of Factories of the Future project activities, according to their objectives and addressed themes, is an effective way to enhance the impact of FoF projects.

REEMAIN: Resource and Energy Efficient Manufacturing

REEMAIN combined cutting edge knowledge and experience from production processes, energy simulation software tools, energy and resource planning and renewable energy and storage to develop and demonstrate a methodology and platform likely to boost the efficiency of both energy and material resources.

iMAIN: Novel Decision Support System for Intelligent Maintenance in Forming Presses

iMain project was an FP7 project supported by EU with 3 433 448 Euro funding (ID 314304). The project had a duration of 36 months and has started on 1st of September 2012. For the success of the project 8 partners from 4 European countries worked together.