Shape Memory Alloys - Simulation

Tools for the design of SMA actuators

Measured material characteristic values can be used to parameterize models. These models range from finite element models to describe the multiaxial thermomechanical behavior, e.g. to simulate spring geometries, to energy balance models to reproduce the transient behavior of uniaxially loaded SMA elements for the development of control and feedback control concepts.

Focus of our research

The development of models using FEA is always preceded by characterization tests to determine the thermomechanical behaviour of the respective SMA semi-finished products. The parameters used by the models to approximate the relevant material phenomena in a suitable form can be determined from tensile or compression tests and using calorimetric measurement methods. For this purpose, we use various material models from which we select according to the model requirements

In addition to the precise representation of the temperature-dependent stress-strain relationships, it is also necessary to describe the complex thermomechanical interactions of the shape memory components with the surrounding structure. We accomplish this by means of coupled models which, in addition to the mechanics, also depict the heat transfer in and on the structure. In order to achieve the desired system behavior, these interactions with adjacent components such as solid-state joints or restoring elements must be represented in detail in the model.

As a competent partner, we are happy to assist you in solving problems in the field of SMA simulation. Thanks to our years of experience in the numerical representation of highly functionalized systems, we can advise and support you in the selection, design and integration of shape memory components in your applications.

Reference projects

 

Characteristic value-based design system of shape memory springs

The development of SMA springs is complex: to date, there is neither a suitable design system nor standardized methods for determining the required material properties. Long development times and high costs therefore limit widespread industrial use, particularly for small and medium-sized enterprises. In order to facilitate access to this technology, an industry-compatible design system has been developed. 

 

Process development for the efficient production of SMA springs

The project aims to develop a novel manufacturing process for SMA springs. The desired process does not require any tools during forming and heat treatment. Compared to the state of the art, this results in a significantly reduced process flow, enabling more efficient production of SMA wire components.

Publications on the topic

Jahr
Year
Titel/Autor:in
Title/Author
Publikationstyp
Publication Type
2023 Determination of Material Parameters and FEM Simulation for the Development of a Design System for Shape Memory Springs
Hiekel, Alexander; Hoffmann, Florian; Krieg, Romina; Theiß, Ralf; Pagel, Kenny; Pelshenke, Christian; Horn, Simon; Mehrbakhsh, Mehrdad; Drossel, Welf-Guntram; Dültgen, Peter
Konferenzbeitrag
Conference Paper
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