Processing of wrought magnesium alloys

Magnesium sheets

Magnesium is characterized by low density (1.78 g/cm³), great strength and stiffness and almost unlimited availability. For these reasons magnesium, and particularly wrought magnesium alloys, become more and more significant as lightweight materials.

Thus Fraunhofer IWU develops processing technologies enabling the use of magnesium in various fields of application. Using two technological automotive demonstration units as an example, development and implementation was performed for the processes of deep drawing, stretch drawing, tube bending, shape rolling, hydroforming, extrusion and laser welding. Furthermore, characteristic material values were determined for tempering, which clearly facilitated FE models.

 

 

  • Magnesium door
  • Magnesium rear seat back
  • Profiles made of wrought magnesium alloys

  • Wrought magnesium alloys as substitutes for aluminum or plastics
  • Cost-efficient due to improved manufacturing methods
  • Applications include
    • Structural components, but also exterior components
    • Design elements (e.g. cell phones housings)

Development of process chains

  • Feasibility studies
  • Load analyses
  • Determination of characteristic material values depending on strain rates and temperature
  • Forming simulation
  • Fundamental investigations
  • Tool design
  • Pilot runs, manufacturing of prototypes

Machine technology

  • Tempering units
  • Drawing tools
  • Strip drawing unit
  • Hydraulic press PYZ 250
  • Servo-hydraulic tryout press EHP 1600