Precision cutting

Precision cutting: an alternative to fine blanking

The innovative process of precision cutting is characterized by single-stroke shearing of sheet metals using a plane blank holder and overarm as well as rounded cutting edges and a small die clearance.

Precision cutting is regarded as a process between shearing and fine blanking. Tolerances between IT 9 and IT 11 can be realized utilizing relatively simple equipment. In terms of cost and achievable dimensional tolerances, precision cutting is the first process closing the gap between shearing and fine blanking. Applying this process makes it possible to obtain large proportions of smooth cut in progressive compound dies. In contrast to fine blanking, precision cutting does not require any tools with limited installation space or specific presses.

 

 

  • Various test part geometries
  • Components for adjustment mechanisms

  • Use of single-acting presses
  • Plane blank holder
  • Small web widths and edge widths due to omitting the knife-edged ring
  • Simpler tool technology
  • Near-net-shape manufacturing of components due to maximum proportion of smooth cut

Development of process chains

  • Market analysis
  • Investigation of process chains
  • Process optimization, process design
  • Cost-benefit calculation
  • Development of manufacturing concepts
  • Planning and technological dimensioning of processes, tools and machines

Development and evaluation of forming strategies

  • Market analysis
  • Feasibility studies
  • Technology development
  • Development of characteristic process values and optimal forming strategies
  • Benchmarking
  • Numerical simulation
  • Manufacturing of prototypes
  • Planning and development of tools and plant technology for precision cutting
  • Component characterization

Machine technology

  • Various single acting and multiple acting presses
  • Various tool technologies and handling equipment
  • Pre-clamping device for indicating compressive stresses in the workpiece in order to increase the forming capacity